In high-precision applications such as industrial automation, robotics, and electric vehicles, the requirements for motor control are becoming increasingly stringent. Compared with traditional sensorless solutions, Sensored Motor is becoming a core option for various high-end electric drive systems with its excellent starting performance, low-speed stability, and precise control capabilities.
What is Sensored Motor?
Sensored Motor refers to a brushed or brushless motor with a position sensor (such as a Hall sensor or encoder) integrated inside the motor. The sensor monitors the rotor position in real time and assists the driver in accurately controlling the timing of power-on, thereby greatly improving the response speed and operating stability. In contrast, Sensorless Motor relies on back-EMF to determine the rotor position. Although it is less expensive, it is prone to step loss or jitter in scenarios such as low-speed starting and load mutations, and it is difficult to meet applications with high requirements for accuracy and stability.
Why choose Sensored Motor?
X-TEAM has long focused on motor control and embedded development, and has a deep understanding of the pain points and needs of various industries in motion control. The main reasons why we recommend using Sensored Motor include:
Excellent starting performance: It can start accurately without waiting for the back-EMF to form, which is suitable for frequent start-stop or low-speed operation scenarios.
More stable operation at low speed: high-precision control is maintained at low speed, especially suitable for fine motion applications such as collaborative robots and AGV.
More precise closed-loop control: when used with a servo controller, triple closed-loop adjustment of position, speed and torque can be achieved.
Strong high load adaptability: even under complex working conditions or sudden load changes, it can ensure smooth operation and reduce equipment wear.
Typical application scenarios of Sensored Motor
Industrial robots: six-axis robotic arms, collaborative robot precision joint control
Intelligent manufacturing equipment: dispensing, sorting, and processing units that require high dynamic response
Electric vehicle drive systems: especially critical when starting on a slope and crawling at low speed
Medical equipment: occasions with strict requirements for smooth and fine movements, such as surgical assistance systems
X-TEAM solutions: implementing precision control
X-TEAM provides a complete Sensored Motor drive development solution, including:
Self-developed high-performance drivers that support a variety of encoder/Hall sensor types
Customized control algorithms to achieve full closed-loop control of speed, position, and torque
Quickly integrate customer equipment and optimize the overall electronic control system
Provide remote debugging and data monitoring tools to help products quickly mass-produce
Our engineering team has rich experience in cross-industry projects and has helped many customers apply Sensored Motor to industrial automation, smart home appliances, power tools and other fields, significantly improving product reliability and user experience.
Behind every device that pursues high performance and high stability, Sensored Motor is the cornerstone of control accuracy. X-TEAM will help you build a smarter and more efficient electric drive system with reliable technical strength and professional delivery capabilities.Welcome to visit our website or contact us for more customized support.